Decoration
Ten automatic screen-printing machines, automatic reclaim, laser-to-screen exposure, 60+ embroidery heads, in-house DTF equipment, and 15 heat presses support multi-shift production.
Company
Enterprise decoration and fulfillment in one 90,000-square-foot operation.
The Carrollton facility brings multi-shift production, retail finishing, customer inventory, ecommerce fulfillment, and technical coordination into one operating relationship.
Inside the operation
Facilities & capacity, up close.
Selected views from the equipment, finishing, inventory, and workflows connected to this work.
Another view of the production floor.
Impress Designs' 90,000-square-foot Carrollton production facility
High-capacity screen printing built for production at scale.
Overview of production floor.
Dedicated pre-press work area to ensure efficient preparation for production.
Flatbed laser cutter for durable branded components.
Automatic folding integrated with production finishing.
Vibrant simulated process screen print
Decorated apparel staged for finishing and fulfillment.
Finishing and packing remain connected to production.
Store packs prepared for coordinated distribution and multi-location shipping.
Direct to film decoration applied to various items.
Detailed direct-to-film decoration on finished apparel.
Embroidery detail reviewed for clean registration.
Crisp screen-printing detail on a finished garment.
Program components organized for accurate finishing.
Laser-cut detail for specialty branded components.
Ink and press control during screen-printing production.
Contract decoration capacity across a connected production floor.
Color review provides accuracy to ensure your apparel is decorated properly.
Organized warehouse capacity for continuing programs.
Controlled coverage and detail in screen printing.
Finished with branding required to make apparel retail floor ready.
Program work organized for accurate downstream handling.
Automatic folding supports efficient finishing at scale.
Prepress equipment prepares approved art for production.
Overhead view of embroidery department
Fine detail carried from art and produced using simulated process.
Warehouse inventory positioned for fulfillment programs.90,000 sq. ft.Single Carrollton operation
1.2MT-shirt-equivalent storage capacity
5–10MPrint and sew locations decorated annually
Overview
Built close to the work and close to the supply chain.
The single Carrollton, Texas location covers approximately 90,000 square feet and has storage capacity equivalent to approximately 1.2 million T-shirts.
Across multiple production shifts, Impress Designs decorates approximately 5–10 million print and sew locations annually. Completed programs also demonstrate large-scale individual, department, location, business, and residential distribution.
Capabilities & scope
An operation designed for connected programs.
Finishing
Automatic folding and bagging plus custom inline RFID, UPC, and hologram application to hangtags support retail and high-volume pack-out.
Warehousing and fulfillment
Blank and finished inventory, pick and pack, cartons, DTC, retail, and multi-destination distribution.
Program and technology support
Account service, managed ecommerce, ShipStation, custom APIs, structured files, reporting, and customer-specific operating workflows.
Completed program scale
Anonymous completed programs include 280,000 individual pop-up-store drop-shipments in two months and 7.2–8.4 million employee shirts across six recurring cycles.
Operating model
How capacity becomes dependable.
- 01
Qualify the product, artwork, quantities, timing, service levels, and destinations.
- 02
Reserve the right production, finishing, warehouse, and fulfillment resources.
- 03
Document approvals, quality standards, communication, and exception ownership.
- 04
Measure execution and adjust the continuing program.
Requirements & controls
Capacity review topics
- Average and peak order volume
- Seasonality and event-driven demand
- Product and decoration mix
- Inventory and shipment profiles
- Service levels, reporting, and business continuity
- Equipment counts describe the current in-house platform; available throughput depends on product, artwork, decoration mix, finishing requirements, schedule, and reserved program capacity.
Customer fit
A strong fit for
- Enterprise and national programs
- Contract decorators and distributors
- Retail and licensed programs
- Customers combining decoration and 3PL
- Organizations seeking a long-term operating partner
A partner that stays ahead