Bulk order-data intake
Customer-collected program data arrived in structured bulk CSV files for controlled production and distribution planning.
Anonymous case study
More than seven million employee shirts across six recurring cycles.
A three-year employee-apparel program printed, packed, and fulfilled approximately 7.2–8.4 million shirts across individual work-from-home orders and department- or location-based distributions.
Inside the operation
Employee apparel case study, up close.
Selected views from the equipment, finishing, inventory, and workflows connected to this work.
7.2–8.4MShirts across the completed program
6 cyclesTwo annual runs across three years
1.2–1.4MShirts in each cycle
Overview
Repeatable scale across business and residential destinations.
Each cycle covered approximately 1.2–1.4 million employee shirts. The program ran twice annually for three years, producing six completed cycles and an estimated 7.2–8.4 million shirts in total.
Employee, size, department, location, and order information was collected through the customer's portal and submitted to Impress Designs in bulk CSV files. Work-from-home employees were packed individually; most other orders were packed and shipped by department or location.
Capabilities & scope
What made the program repeatable.
High-volume decoration
Approximately 1.2–1.4 million employee shirts were printed during each recurring cycle.
Individual work-from-home packs
Orders for work-from-home employees were prepared as individual shipments to residential destinations.
Department and location packs
Most orders were grouped, packed, and shipped by the employee's department or business location.
Thousands of destinations
The distribution model served thousands of business and residential destinations during each recurring program.
Operating model
The recurring program flow.
- 01
Receive the customer-collected employee and destination data in agreed bulk CSV files.
- 02
Validate order, size, department, location, and shipment information.
- 03
Print and prepare the approved employee apparel at program scale.
- 04
Pack by individual, department, or location and release business and residential shipments.
Requirements & controls
Case-study boundaries
- The customer and identifying program details remain confidential.
- The total is a calculated range based on six completed cycles of approximately 1.2–1.4 million shirts each.
- Results describe one completed recurring program and are not a guarantee for another program.
- Program-specific data validation, capacity planning, packaging, and distribution rules are required.
Customer fit
Relevant to
- Large employee-apparel programs
- Recurring national distributions
- Mixed residential and business destinations
- Individual, department, and location pack-outs
- Programs using structured bulk order data
A partner that stays ahead